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Predictive Maintenance at Scale: How AIOps Is Powering Industrial IoT Ecosystems

The industrial world is undergoing a silent revolution—one where machines don’t just operate, but communicate, predict, and heal themselves. As factories, energy grids, and transportation systems deploy millions of IoT sensors, they’re drowning in data but starving for actionable insights. AIOps is emerging as the nervous system of this transformation, turning real-time equipment telemetry into predictive power. By fusing machine learning with industrial expertise, these platforms detect the faintest vibration anomalies in wind turbines, forecast corrosion in oil pipelines months before leaks occur, and autonomously schedule maintenance for fleets of autonomous forklifts—all while optimizing spare parts inventory across global supply chains. The impact? A 30-50% reduction in unplanned downtime, millions saved in avoided catastrophes, and asset lifespans extended by years. In this video, we explore how leading manufacturers are moving beyond basic condition monitoring to create self-optimizing industrial ecosystems, where AIOps doesn’t just predict failures—it continuously learns from them to rewrite the rules of reliability engineering.

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